Introduction
Let’s get straight to it. We build UV curing lamps for one place and one place only: the medical device assembly line. These aren’t your average, off-the-shelf bulbs. We’re talking about purpose-built machines, engineered for one job: to deliver a steady, powerful blast of UV energy. Because on your line, the speed of the cure, the control you have, and the reliability of your equipment are what determine your output.
The Heart of the System
At the core is a high-intensity halogen lamp, and it’s built around a stable 400V input. Why that specific voltage? It’s how we guarantee consistent power across the entire length of the tube, so the UV output stays rock-solid—even when the line voltage does a little dance. We’ve set the active length at 300mm. It’s the sweet spot, a footprint that slips right into compact curing modules without forcing you to tear apart and redesign your whole work cell. And that 2500W rating? That’s the muscle you need to cure adhesives and coatings in seconds, keeping your line moving at full speed.
What It’s Made Of
Forget standard glass. The tube is pure quartz. This stuff is tough—it handles the shock of heating up and cooling down fast, and it lets the UV spectrum through with no problem. We’ve also added a special coating on the quartz envelope. Its job is to filter out the infrared radiation you don’t want. The result? Less heat on the part itself, which means no warping on those sensitive materials. And the R7s base? It’s a practical, industry-standard choice for a reason. It gives you a solid, two-point electrical contact that can handle the constant vibration of a running line. It also makes the lamp a simple, straightforward drop-in replacement when it’s time for a new one.
On the Line, Where It Matters
On a medical device assembly line, you need a cure that’s fast and clean. This lamp gives you that high-intensity UV in a compact package, so you can cure adhesives on things like catheters, tubing, and sensor housings without ever slowing the line down. That special coating keeps the heat off the product, protecting those delicate materials. But here’s the thing—2500W is a lot of energy, and that energy creates heat. So your machine’s cooling system needs to be up to the task. If it can’t handle the temperature rise, the lamp won’t last as long as it should. We build these lamps to be tough, but on the shop floor, managing that heat is on you.